In industries like food manufacturing, chemical processing, oil and gas, agriculture, hydrogen, petroleum or HVAC, hoses play a critical role in daily operations. When a hose fails, it can result in costly downtime, safety risks, environmental hazards, and unplanned maintenance.
Over the many years we’ve been a hose supplier in Australia, Pacific Hoseflex has seen it all – from blowouts to leaks and corrosion. We’ve seen the failures and know how to avoid them.
Here are the top five hose failures we see in the field, and how we help our customers prevent them before they become a problem.
Bursting under pressure
What happens:
A hose bursts because it’s been operating above its pressure rating, has degraded internally, or was the wrong hose for the job.
How we prevent it:
When you work with Pacific Hoseflex, you’ll get the right hose for the pressure you’re working with — not just at normal flow, but at peak surges too. Every hose we supply goes through extensive pressure testing and NATA-accredited quality checks, so you can trust it won’t give out when it matters most. We also help with regular hose audits, so nothing’s left to chance.
Kinks and crimps that cut flow
What happens:
Hoses that aren’t routed properly or don’t have the right bend radius can kink or crimp, restricting flow and creating weak spots that lead to cracks or total failure.
How we prevent it:
We look at your setup as a whole. From custom hose lengths to properly rated fittings and hose guards, we ensure hoses are installed with their natural movement in mind. Plus, our range of flexible stainless steel hoses and PTFE hoses are designed to handle motion, temperature changes and tight spaces.
Corrosion from the inside out
What happens:
Chemicals and harsh materials can eat away at the inner lining of the hose over time. You might not even know it’s happening until there’s a leak, or worse, a full rupture.
How we prevent it:
You need the right material for the right substance. At Pacific Hoseflex, we work with 316 stainless steel, PTFE, rubber, and other specialist linings to suit a wide variety of industrial applications. We also offer chemical compatibility advice, so you’re never guessing whether your hose is up to the job.
External damage from abrasion or impact
What happens:
Hoses can get dragged, dropped, caught, or scraped in busy work environments. Over time, external damage wears down the outer layer, compromising strength and leading to failure.
How we prevent it:
We offer a full range of hose protection options like spring guards, stainless steel braiding, and anti-abrasion sleeves. Each workplace is different, so we help you choose the right level of protection based on how and where the hose is being used. It’s all about protecting your investment and your team.
Poor installation or incompatible fittings
What happens:
Even the best hose won’t perform if it’s fitted or installed incorrectly. The wrong fitting or poor crimping can cause leaks, stress points, or complete detachment.
How we prevent it:
All of our hoses are assembled and tested in-house by trained technicians, using certified fittings and correct crimping methods. We also help with on-site support and installation advice, because we know that performance in the field starts with precision in the workshop.
Preventing hose failure
Most hose failures are preventable with the right setup, the right materials, and a proactive approach to maintenance. At Pacific Hoseflex, we don’t just sell hoses, we partner with you to ensure long-term performance and reliability.
That means:
- Helping you choose the right hose for the job
- Customising hoses to your specifications
- Providing comprehensive testing and compliance
- Offering preventative maintenance advice and on-site audits
We are a family-owned Australian business with over 30 years of experience, we bring real-world understanding to every project.
If you’re dealing with recurring hose issues, or just want to safeguard your operations with quality hoses, talk to the team at Pacific Hoseflex. We’ll help you get the right hose, the right fit, and the right advice to keep your operations running smoothly and safely.
Get in touch with us today or explore our range of industrial hose solutions at hoseflex.com
